PRECISION INSTRUMENTS / SINCE 2005400-8127-833

APPLICATION WORKFLOWS

Workflows & application examples

Break an inspection task into clear stages, with equipment, checkpoints and records.

PREPARATION / STEP BY STEP

Follow the specimen through the process.

01 / 07

Define

Define material, location and orientation.

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Original process illustration, not actual equipment motion or a fixed preparation recipe.

Complete Workflow for Measuring Effective Case Depth of Carburized and Hardened Parts
Application example / not a customer test report

Complete Workflow for Measuring Effective Case Depth of Carburized and Hardened Parts

A closed-loop workflow from sampling, mounting, grinding and polishing through etching, metallographic microscopy and microhardness profiling, demonstrating how to determine the effective case depth of carburized and hardened parts at the 550 HV1 limit per GB/T 9450, with the differences between the metallographic and hardness methods explained.

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Complete Workflow for Determining Average Grain Size of Metals
Application example / not a customer test report

Complete Workflow for Determining Average Grain Size of Metals

A complete workflow for determining average grain size of metals: sampling, mounting, grinding, polishing, grain-boundary etching, metallographic examination, and the selection and implementation of the comparison, planimetric and intercept methods, with the intercept formula explained, per GB/T 6394 and ASTM E112.

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Complete Workflow for Rating Non-Metallic Inclusions in Steel
Application example / not a customer test report

Complete Workflow for Rating Non-Metallic Inclusions in Steel

A complete workflow for rating non-metallic inclusions in steel: representative sampling, mounting, fine grinding and polishing without etching, bright-field/dark-field microscopy, classification of type A/B/C/D inclusions and worst-field rating per GB/T 10561 and ASTM E45, with a classification table included.

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Complete Workflow for Measuring Depth of Decarburization of Steel Parts
Application example / not a customer test report

Complete Workflow for Measuring Depth of Decarburization of Steel Parts

A complete workflow for measuring decarburization depth of steel parts: perpendicular sampling, edge-protected mounting, grinding and polishing, followed by two routes — the metallographic method (measuring complete and partial decarburization after 4% nital etching) and the microhardness method (judged by hardness profile recovery) — per GB/T 224, with an applicability comparison table.

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Complete Workflow for Metallographic and Hardness Evaluation of Weld Joints
Application example / not a customer test report

Complete Workflow for Metallographic and Hardness Evaluation of Weld Joints

A complete workflow for weld joint evaluation: cutting perpendicular to the weld, mounting, grinding and polishing, macro-etching to reveal weld profile (penetration/width/defects), zonal microscopy of base metal, HAZ, fusion line and weld metal, and a microhardness line scan across the joint, per ISO 17639 and GB/T 2654, with a zonal observation table.

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Complete Workflow for Cross-Section Evaluation of Coatings and Diffusion Layers
Application example / not a customer test report

Complete Workflow for Cross-Section Evaluation of Coatings and Diffusion Layers

A complete workflow for cross-section evaluation of coatings and diffusion layers: perpendicular sectioning, cold mounting against thermal damage with edge protection, low-speed low-pressure grinding and polishing, microscopic thickness measurement (GB/T 6462, ASTM B487), microhardness testing with load selected by the one-tenth coating-thickness diagonal rule, and porosity/bond examination.

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